Shop Floor Management provides businesses with a powerful set of tools to manage their manufacturing operations on the shop floor. This enables the business to optimize the production process, improve efficiency, and increase productivity.

The Shop Floor Management allows users to manage their shop floor operations in real-time. With this module, users can view the status of each production order, track the progress of each work order, and manage the availability of labor and equipment.

In addition, the Shop Floor Management provides users with the ability to manage the production schedule. Users can create and manage production schedules, including defining the production time for each work order, and setting the start and end times for each operation.

The Shop Floor Management also includes features for tracking production costs. Users can track the time spent on each work order, the cost of each labor hour, and the cost of each equipment hour. With this information, businesses can make informed decisions about their production processes, including identifying areas where they can reduce costs and improve efficiency.

Another key feature of the Shop Floor Management is the ability to manage quality control. Users can define quality control checkpoints, which are automatically triggered when certain conditions are met. This ensures that all products are thoroughly checked for quality at every stage of the production process.

The Shop Floor Management provides businesses with a powerful set of tools for managing their manufacturing operations on the shop floor. With this module, businesses can improve efficiency, increase productivity, reduce costs, and ensure that their products meet the highest quality standards.Top of Form

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Subcontracting

The subcontracting feature allows businesses to outsource part of their manufacturing process to external suppliers. This feature provides businesses with greater flexibility, allowing them to focus on their core competencies while still being able to meet customer demand for a wider range of products.

The subcontracting feature enables businesses to create subcontracting orders that specify the details of the outsourcing, such as the quantity of products to be outsourced, the required delivery date, and the price to be paid. These orders can be sent to the external supplier, who can then manufacture the products and deliver them to the business.

Once the subcontracting order is received, the business can track the progress of the subcontractor’s work using the production order functionality. This allows the business to monitor the subcontractor’s progress and ensure that the products are manufactured to the required standards and delivered on time.

When the subcontracted products are received, the business can receive them into their inventory using the subcontracting receipt feature in the ERP system. This feature enables businesses to track the inventory of subcontracted products separately from their own inventory, ensuring that they have an accurate picture of their stock levels at all times.

The subcontracting feature allows businesses to manage the financial aspects of the outsourcing process, such as paying the subcontractor and accounting for the cost of the subcontracted products in their financial statements.

The subcontracting feature provides businesses with a powerful tool for managing their outsourcing processes. With this feature, businesses can outsource part of their manufacturing process with confidence, knowing that they have complete visibility and control over the entire process.Top of Form

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Item variants

In our ERP solution, the Item Variants feature allows businesses to create multiple versions of the same product with different attributes such as size, color, or material. This allows businesses to offer a wider range of product options to their customers while keeping their inventory organized and easy to manage.

With the Item Variants feature, businesses can create a “parent” item that represents the base product, and then create “child” items that represent the different variants of that product. Each variant can have its own unique attributes, such as size, color, or material, which are defined using variant attributes.

For example, a clothing store might create a parent item for a t-shirt, and then create child items for each size and color of that t-shirt. Each child item would have its own unique SKU, barcode, and pricing information, making it easy for the store to manage its inventory and sales.

In addition, using the Item Variants feature can help managing the stock of each variant. Businesses can track the stock levels of each variant separately, and can set up alerts to notify them when stock levels are running low.

The Item Variants feature provides businesses with a powerful tool for managing their inventory and offering a wider range of product options to their customers. With this feature, businesses can easily create and manage multiple versions of the same product, track stock levels, and streamline their sales processes.

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Batched inventory

With our integrated inventory management, you can easily manage batched items. The system provides real-time visibility of product availability, enabling you to track each batch’s manufacturing dates, expiration dates, and other essential details.

This feature is particularly useful for industries that deal with perishable goods, such as the food and pharmaceutical industries. By tracking the expiration dates of products, you can minimize waste and prevent expired items from being sold to customers.

In addition, the system allows you to scan item barcodes with your device camera, making it easy to quickly search through your inventory and locate specific batches of products. This can help you make informed decisions about product distribution, sales, and restocking.

The inventory management system streamlines the process of managing batched items and provides real-time insights to help you optimize your inventory management processes.Top of Form

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Serialized inventory

Do you want to keep track of each product unit that enters or leaves your inventory? With our integrated inventory, you can use serial numbers to uniquely identify each unit. Set up naming series and watch as the system automatically creates serial numbers for new stock. You can also use your device camera to scan item barcodes for quick and easy search through all your stock. With this level of detail and organization, you can make data-driven decisions and ensure the accuracy of your inventory management.

Using serial numbers is an effective way to uniquely identify individual units of stock. With our system, you can easily set up naming series for your inventory, and the software will automatically create serial numbers for new stock based on your naming conventions. This saves time and eliminates the need for manual entry of serial numbers.

Additionally, the inventory management system provides a real-time view of product availability, including details such as manufacturing dates, expiration dates, and other important information. You can easily search through your stock by scanning item barcodes using your device camera, enabling you to quickly find the exact item you need.

The ability to use serial numbers and scan barcodes ensures accurate and efficient inventory tracking, minimizing the risk of errors and discrepancies. This data can also be used to generate detailed reports, helping you make data-driven decisions about your inventory management strategy. Whether you need to track individual units for quality control purposes or manage batches of items with specific expiration dates, the system makes it easy to keep track of your inventory in real-time.Top of Form

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Material resource planning

Material Requirements Planning (MRP) feature allows you to have a complete view of every aspect of your manufacturing process. With this feature, you can easily create work orders against sales or material requests and track the material consumption of serialized or batched inventory. This level of tracking allows you to optimize your production processes, reducing waste and controlling expenses.

By tracking the consumption of serialized or batched inventory, you can easily identify and address inefficiencies in your manufacturing processes. This can help you to reduce production time, lower costs, and increase your profitability. Additionally, you can ensure that all resources are being used efficiently, reducing waste and making your business more sustainable.

The MRP feature also allows you to plan and schedule production, ensuring that you always have the necessary inventory to meet demand. This helps you to avoid stockouts, prevent production delays, and deliver products to customers on time. With the MRP, you can streamline your manufacturing processes, optimize your inventory management, and increase your bottom line.Top of Form

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Capacity planning

The production process can be complex and involve multiple workstations, resources, and personnel. To streamline the production process, the system provides tools to optimize workstations based on the resources available for open production orders. This ensures that production orders are assigned to the appropriate workstations and resources, preventing delays or inefficiencies.

With capacity planning, you can identify and eliminate bottlenecks at the shop-floor level. This feature enables you to create a plan for the maximum amount of work that can be completed by a workstation or resource within a specific period. This helps in identifying potential problems and taking corrective actions to avoid delays and improve efficiency.

Moreover, our ERP system also allows you to maintain and manage planning schedules for a predefined period of time, such as 30 days or 45 days. This provides a long-term view of the production process and enables you to plan resources, schedule production orders, and allocate workstations effectively. By keeping track of planning schedules, you can ensure that production orders are completed on time, resources are utilized efficiently, and production costs are minimized.

Workstation optimization, capacity planning, and planning schedule features empower businesses to optimize their production processes, prevent delays, and reduce costs. These tools help businesses to identify bottlenecks, plan and allocate resources effectively, and achieve maximum efficiency in their production processes.Top of Form

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Multiple units of measure

In business, different units of measurement are used to measure the same product, and it can become difficult to manage inventory when there are multiple units of measurement. Our system offers a solution by allowing you to keep track of different units of measurement for your inventory. You can set up conversion factors in the Item master itself, which will allow for easy and smooth sales, purchase, and stock transactions.

This means that you don’t have to worry about manually converting units or making mistakes while doing so. The system will automatically handle all conversions based on the factors you’ve set up. This feature is especially helpful when dealing with global suppliers or customers who use different units of measurement.

By being able to keep track of different units of measurement and having the system handle conversions, you can avoid costly errors and save time that would otherwise be spent on manual calculations. This allows you to focus on other aspects of your business and helps to ensure that your inventory management is accurate and efficient.Top of Form

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Quick stock balance

The quick stock balance report feature of the system allows you to easily perform stock audits to verify the actual stock in your warehouse and compare it with the stock recorded in the system. This ensures accuracy in your inventory management and prevents discrepancies between physical and system stock levels.

To use this feature, simply scan the barcode of the item using any device (such as a smartphone or tablet) with a camera, and start counting the actual stock. The system will automatically update the stock count for that item in real-time, allowing you to quickly and easily verify the accuracy of your stock levels.

This feature eliminates the need for manual data entry and tedious paperwork, saving you time and reducing the risk of human error. Additionally, you don’t need a separate barcode scanner as any device with a camera can be used to scan the barcodes.

By using the quick stock balance report, you can streamline your stock auditing process, improve inventory accuracy, and ensure that your business operations run smoothly.

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Stock replenishment

Running out of stock can cause major headaches for any business. The inventory management system helps prevent this issue with its reorder level tracking feature. With this feature, you can set a specific level for each item in your inventory. When the stock level of an item drops below the reorder level, the system will automatically generate a material request for that item. This allows you to replenish your inventory at just the right time, ensuring you always have enough stock to meet demand. By reducing the chances of stockouts, you can avoid losing potential sales and keep your customers happy.

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